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The Pilot-to-Production Chasm: Why “Successful Pilots” Still Fail

January 13, 2026 | 2 minutes to read
AI pilot
Summary:Series Post #2 The Pilot-to-Production Chasm: Why GenAI “Success” Often Stops at the Pilot Most organizations can launch an AI pilot. Very few can integrate it into core workflows without breaking in edge cases, losing trust, or creating more work than they remove. The uncomfortable truth The report highlights a steep drop from investigation → …
Series Post #2

The Pilot-to-Production Chasm: Why GenAI “Success” Often Stops at the Pilot

Most organizations can launch an AI pilot. Very few can integrate it into core workflows without breaking in edge cases, losing trust, or creating more work than they remove.

The uncomfortable truth

The report highlights a steep drop from investigation → pilot → implementation for task-specific enterprise tools.

What this post gives you

A practical checklist to turn pilots into workflow-integrated systems that users trust—and leaders can measure.

Why pilots “look good” but production breaks

Pilots often operate in controlled conditions: partial data, friendly users, and simplified scenarios. Production is different:
messy inputs, shifting priorities, and edge cases. That’s where brittle AI tooling collapses.
The report attributes many failures to poor workflow fit, lack of contextual learning, and systems that don’t improve over time.

Production reality checklist

  • Edge cases: What happens when inputs are missing, contradictory, or late?
  • Ownership: Who is accountable for the workflow—not just the tool?
  • Integration: Does it plug into the systems people already use?
  • Trust: Can users guide and iterate outputs without fighting the tool?
  • Learning: Does the system retain feedback and improve?

Why generic tools win (and still lose)

The report notes a paradox: general-purpose tools feel better to users because they are fast, familiar, and flexible.
But they often fail in mission-critical workflows because they lack persistent memory and require too much manual context.
That’s why organizations get stuck—useful for quick tasks, unreliable for core operations.

A 4-step conversion plan: Pilot → Production

1) Define “success” in business terms

Cycle time reduction, fewer errors, fewer touchpoints, lower external spend. Avoid vanity metrics.

2) Standardize inputs

Make the workflow predictable: required fields, templates, and data boundaries.

3) Build exception paths

Automate the routine. Escalate high-risk cases. Log decisions to refine rules.

4) Add feedback loops

The “learning gap” closes only when systems retain corrections and improve over time.

Need help getting a pilot into production?

We’ll redesign the workflow, define metrics, and implement AI in a way that survives real operations.

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